Custom Patches
From motorcycle clubs to corporate uniforms, custom patches make a statement. We offer multiple materials and attachment options to match your exact needs.
Complete Service
What's Included
Free design assistance and mockups
Multiple patch type options
Various backing options included
Custom shapes and sizes
Pantone color matching
Pre-production sample included
Bulk pricing discounts
Personalized service
Real Results
Our Work

Custom Patch Hats

PVC Patch Application

Leather Patch Sewing
Material Options
Patch Types
Embroidered
Classic raised thread work with a traditional look. Best for bold designs with up to 8 colors.
- Durable construction
- Up to 8 colors
- Classic textured look
- Most popular option
Woven
Flat, thin patches with intricate detail capability. Perfect for complex logos and small text.
- Fine detail capability
- Thin and flexible
- Smooth finish
- Unlimited colors
PVC / Rubber
Durable, weather-resistant patches with a modern 3D look. Ideal for outdoor and tactical gear.
- Waterproof
- UV resistant
- 3D raised designs
- Easy to clean
Leather
Premium genuine or faux leather patches that develop character over time. Perfect for luxury items.
- Upscale aesthetic
- Debossed or embossed
- Ages beautifully
- Unique texture
How It Works
Our Process
Design Consultation
Share your ideas and we'll help create or refine your patch design. We can work from logos, sketches, or concepts.
Type Selection
Choose the best patch type for your needs—embroidered, woven, PVC, or leather—based on your design and use case.
Mockup Approval
We create a detailed digital mockup showing exactly how your patch will look. Revisions included.
Sample Production
Before your full order, we produce a sample for your approval to ensure perfect quality.
Manufacturing
Your patches are produced with precision quality control at every stage.
Quality Check & Ship
Every patch is inspected before packaging and shipping to you.
The FTL Difference
Why Choose Us
Multiple Patch Types
Embroidered, woven, PVC, leather—we offer all styles in one place.
Free Samples
Pre-production samples included so you see exactly what you're getting.
Backing Options
Iron-on, sew-on, velcro, adhesive, pin, or magnetic backings available.
Custom Shapes
Any shape you can imagine—circles, badges, die-cut custom shapes.
Flexible Attachment
Backing Options
Iron-On Backing
Heat-activated adhesive for easy home application
Sew-On
Traditional stitched attachment for maximum durability
Velcro Hook & Loop
Removable and interchangeable—popular for tactical gear
Adhesive Backing
Peel-and-stick for temporary or semi-permanent use
Pin Backing
Butterfly clutch pin for easy attachment and removal
Magnetic Backing
Non-damaging attachment for delicate fabrics
Need Rush Patches?
We offer 1-2 week rush production when capacity allows.
Got Questions?
Frequently Asked Questions
What is the minimum order for custom patches?
Our minimum order for custom patches is typically 50 pieces, though this can vary by patch type. Embroidered and woven patches have 50-piece minimums, while PVC and leather patches may have slightly higher minimums due to tooling costs.
How long does it take to make custom patches?
Standard turnaround is 2-3 weeks from approval of your final design. This includes sample production and approval. Rush orders are available for 1-2 week delivery when capacity allows.
Which patch type is best for my needs?
Embroidered patches are best for traditional looks with bold designs. Woven patches capture fine details and text. PVC patches are ideal for outdoor/tactical use. Leather patches add a premium feel. We're happy to help you choose—just contact us!
Can you match my exact brand colors?
Yes! We use Pantone color matching to ensure your patch colors match your brand guidelines precisely. Provide your Pantone codes or we can match from your existing materials.
What's the largest patch size you can make?
We can make patches up to 12" x 12" for most patch types. For motorcycle club back patches, we can go even larger. The most common sizes are 2"-4" for chest patches and 10"+ for back patches.
Do I get to approve a sample before production?
Yes! We include a pre-production sample with every order. You'll receive an actual physical sample to approve before we produce your full order. This ensures you're completely satisfied with the result.
Which backing option should I choose?
Iron-on is great for permanent application at home. Sew-on is most durable for workwear. Velcro is perfect for tactical gear or when you want interchangeable patches. Adhesive works for temporary use. Pin backing is good for collector patches or lapel pins.
Can you recreate an existing patch?
In most cases, yes! Send us a photo or sample of your existing patch and we'll create a quote to reproduce it. We can often improve quality or make modifications if desired.
Custom Patch Service Areas
Our custom patch services ship nationwide. Visit our Fort Lauderdale facility for in-person consultations or work with us remotely—we ship to all 50 states.
50-piece minimum | Ships nationwide | Pre-production sample included
Ready to Create?
Get in touch today for a free quote on your custom patches. We'll help you choose the perfect style and create something unique.